04.12.1 / CDS Training Manual
Predict T700/PR520
effective lamina properties.
A bottom-up micromechanics study using constituent values and three fiber-volume regions published for a NASA triaxial-braid model.
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∑ Selected models & submodels
These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.
Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure
Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.
Calibration & applicability
Illustrative model defaults — replace with characterized resin kinetics
CHILE (degree of cure) · CHILE cure-dependent modulus
Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.
Calibration & applicability
CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.
Temperature-dependent tabular · Temperature-dependent Thermal
Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.
Calibration & applicability
Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.
1D Fickian diffusion · Layered Fickian Diffusion
Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.
Calibration & applicability
Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.
Halpin–Tsai · T700 / EP180 UD
One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.
∑ Theory & assumptionsCLT · Linear static with failure indices · Plate — Nx Static Validation · Unidirectional lamina
Shared laminate stiffness drives this membrane/CLT path. Failure criteria are independent comparisons, not blended models. Fatigue is a separate assessment.
Failure criterion · Maximum stress
Primary criterion. Additional envelope comparisons are chosen in Response → Failure; they run independently.
Data travelling between blocks
Micro → Laminates
Predicted ply stiffness, strength, density and expansion properties.
Materials → Micro
Constituent stiffness, strength, density and thermal / moisture properties.
Models → Materials
Model choices and calibrated parameters.
Mechanical → Simulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.
Laminates → Mechanical
Ply angles and thicknesses, stiffness, mass and ply properties.
Geometry → Mechanical
Shape and dimensions for the selected structural analysis.
Simulation → Optimization
Linked inputs and current-property response for candidate evaluation.
Reference validation · 2026-09-18
Not benchmark validated
No matched quantitative reference comparison completed for the full exercise.
Recorded baseline only—not a certification of the current database, edited inputs, or every output. Analytical agreement is not experimental material or failure validation.
Source validation, comparisons and tested inputs
Execution: Completed (not validation)
The copied T700/EP180 database is a connected starter, not T700/PR520. Complete the constituent setup below before comparing with NASA.
- NASA/TM—2015-218814 — Experimental and Numerical Analysis of Triaxially Braided Composites Utilizing a Modified Subcell Modeling Approach ↗Tables 3–4, printed page 7 / PDF page 11. MAC/GMC calculated effective ply data, not measured UD coupon properties.
Tested inputs
Input SHA-256: f332a9c41bf7dc1aaa5eb2521be80c1e6feeef085db48ea61d81a3475b42b7b9
Solver source SHA-256: 30c8a614b6cb004a26da8adaf8ab7c534c37c4d534836921939f35a549e1bcc5
- Constituent-to-lamina screening only. The NASA braid subcells, calibrated LS-DYNA damage and coupon validation are not reproduced.
Separate published-data fixture: Benchmark discrepancy
Source-matched constituent fixture compared with NASA MAC/GMC, 1% exploratory equivalence criterion declared before running. A different homogenization model need not match; mismatch is retained, not fitted away.
| Quantity | CDS | Reference | Error % | Tolerance (relative + absolute) | Result |
|---|---|---|---|---|---|
| E1 at Vf=0.375 (GPa) | 88.75 | 88.5 | 0.2824859 | 1% + 0.00002 GPa | Pass |
| E2 at Vf=0.375 (GPa) | 5.51724 | 6.22 | -11.29839 | 1% + 0.00002 GPa | Discrepancy |
| G12 at Vf=0.375 (GPa) | 2.23256 | 2.6 | -14.13231 | 1% + 0.00002 GPa | Discrepancy |
| E1 at Vf=0.733 (GPa) | 169.658 | 169.5 | 0.09321534 | 1% + 0.00002 GPa | Pass |
| E2 at Vf=0.733 (GPa) | 8.64927 | 9.9 | -12.63364 | 1% + 0.00002 GPa | Discrepancy |
| G12 at Vf=0.733 (GPa) | 4.70445 | 7 | -32.79357 | 1% + 0.00002 GPa | Discrepancy |
| E1 at Vf=0.8 (GPa) | 184.8 | 184.7 | 0.05414185 | 1% + 0.00002 GPa | Pass |
| E2 at Vf=0.8 (GPa) | 9.67742 | 10.9 | -11.21633 | 1% + 0.00002 GPa | Discrepancy |
| G12 at Vf=0.8 (GPa) | 5.93407 | 6 | -1.098833 | 1% + 0.00002 GPa | Discrepancy |
- NASA/TM—2015-218814 — Experimental and Numerical Analysis of Triaxially Braided Composites Utilizing a Modified Subcell Modeling Approach ↗Tables 3–4, printed page 7 / PDF page 11. MAC/GMC calculated effective ply data, not measured UD coupon properties.
Fixture inputs
{
"fiber": {
"E1": 230,
"E2": 15,
"G12": 27,
"nu12": 0.2
},
"matrix": {
"E": 4,
"G": 1.44,
"nu": 0.38
},
"volumeFractions": [
0.375,
0.733,
0.8
],
"voidFraction": 0,
"model": "Rule of mixtures"
}Separate published-data fixture: Benchmark discrepancy
Source-matched constituent fixture compared with NASA MAC/GMC, 1% exploratory equivalence criterion declared before running. A different homogenization model need not match; mismatch is retained, not fitted away.
| Quantity | CDS | Reference | Error % | Tolerance (relative + absolute) | Result |
|---|---|---|---|---|---|
| E1 at Vf=0.375 (GPa) | 88.75 | 88.5 | 0.2824859 | 1% + 0.00002 GPa | Pass |
| E2 at Vf=0.375 (GPa) | 6.62252 | 6.22 | 6.471383 | 1% + 0.00002 GPa | Discrepancy |
| G12 at Vf=0.375 (GPa) | 2.90406 | 2.6 | 11.69462 | 1% + 0.00002 GPa | Discrepancy |
| E1 at Vf=0.733 (GPa) | 169.658 | 169.5 | 0.09321534 | 1% + 0.00002 GPa | Pass |
| E2 at Vf=0.733 (GPa) | 10.47761 | 9.9 | 5.834444 | 1% + 0.00002 GPa | Discrepancy |
| G12 at Vf=0.733 (GPa) | 7.00011 | 7 | 0.001571429 | 1% + 0.00002 GPa | Pass |
| E1 at Vf=0.8 (GPa) | 184.8 | 184.7 | 0.05414185 | 1% + 0.00002 GPa | Pass |
| E2 at Vf=0.8 (GPa) | 11.43662 | 10.9 | 4.923119 | 1% + 0.00002 GPa | Discrepancy |
| G12 at Vf=0.8 (GPa) | 8.80865 | 6 | 46.81083 | 1% + 0.00002 GPa | Discrepancy |
- NASA/TM—2015-218814 — Experimental and Numerical Analysis of Triaxially Braided Composites Utilizing a Modified Subcell Modeling Approach ↗Tables 3–4, printed page 7 / PDF page 11. MAC/GMC calculated effective ply data, not measured UD coupon properties.
Fixture inputs
{
"fiber": {
"E1": 230,
"E2": 15,
"G12": 27,
"nu12": 0.2
},
"matrix": {
"E": 4,
"G": 1.44,
"nu": 0.38
},
"volumeFractions": [
0.375,
0.733,
0.8
],
"voidFraction": 0,
"model": "Halpin–Tsai model"
}Download source-validation evidence (JSON) · Full 104-exercise study
Predict how T700/PR520 effective ply stiffness changes across the three local fiber-volume regions used in NASA’s absorbed-matrix braid model.
CDS reproduces a constituent-to-lamina comparison. It does not reproduce the report’s complete braid subcell, LS-DYNA damage calibration, or coupon validation.
Published basis
1 primary sourceStarting data
Enter in the displayed units| Variable | Value | How it is used |
|---|---|---|
| T700 density | 1.80 g/cm³ | Fiber physical property |
| T700 E1 / E2 | 230 / 15 GPa | Fiber axial and transverse modulus |
| T700 ν12 / G12 | 0.20 / 27 GPa | Fiber coupling and shear |
| PR520 density | 1.25 g/cm³ | Matrix physical property |
| PR520 E / ν / G | 4.0 GPa / 0.38 / 1.44 GPa | Isotropic matrix elasticity |
| Fiber volume fractions | 37.5%, 73.3%, 80.0% | Three separate micromechanics evaluations |
Review checkpoints
Comparison, not certification| Result | Published reference | Interpretation |
|---|---|---|
| Vf 37.5%: E1 / E2 / G12 | 88.5 / 6.22 / 2.60 GPa | B-braider effective ply |
| Vf 73.3%: E1 / E2 / G12 | 169.5 / 9.90 / 7.00 GPa | A/C-braider effective ply |
| Vf 80.0%: E1 / E2 / G12 | 184.7 / 10.9 / 6.00 GPa | A-axial effective ply |
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Create traceable constituent records
Duplicate the nearest carbon-fiber and thermoset records so the library baselines remain unchanged.
- Name the records T700 — NASA case study and PR520 — NASA case study.
- Enter the density and elastic values from the starting-data table. For the isotropic matrix, use E = 4.0 GPa, ν = 0.38 and G = 1.44 GPa.
- Add the NASA report as the source, mark the values as published research inputs, and leave unsupported strength or transport terms visibly incomplete.
Link a continuous-fiber micromechanics model
Create or duplicate a unidirectional micromechanics record and link the T700 fiber and PR520 matrix.
- Choose a model that reports the full orthotropic lamina stiffness.
- Set void fraction to zero for the baseline comparison and keep empirical closure parameters at their documented defaults.
- Confirm Live Microstructure and the dependency summary point to the two case-study constituent records.
Sweep the three published fiber fractions
Use Lamina / Micro optimization or three duplicated model records to evaluate Vf = 37.5%, 73.3% and 80.0%.
- Hold all other inputs fixed and evaluate each volume fraction.
- Plot Vf against E1, E2 and G12; use a line view for the trend and the table for exact values.
- Save one optimization snapshot or export one comparison table containing all three cases.
Compare the effective lamina response
Compare CDS output with NASA’s MAC/GMC values in the checkpoint table. Expect the longitudinal trend to be strongest and model-dependent differences in transverse and shear response.
- Calculate percent difference as 100 × (CDS − reference) / reference for each modulus.
- Inspect the selected model’s assumptions before attributing differences to input data.
- Repeat with another supported homogenization model to show model-form sensitivity.
Save the predicted lamina for downstream work
Create a new lamina material from the selected prediction and retain the model and source links.
- Choose the fiber fraction appropriate to the intended region rather than averaging the three NASA subcells without justification.
- Save the generated material with Prediction status.
- Open the new record and verify that its provenance identifies both constituents and the micromechanics model.
Workbench availability: released models, inputs and compatible study paths. The wider theory library includes reference formulations not available in every Workbench solve.
