Complete manuals · download a whole collection

Each collection includes an editable Word manual and its matching searchable PDF, with linked contents, explanatory text, diagrams and references. Theory equations use native Word mathematics. Individual-page PDF buttons remain available.

Complete User Guide148 pages · 10 chapters · Updated 2026-09-18
Getting Started Handbook139 pages · 8 chapters · Updated 2026-09-18
Training & Exercise Manual386 pages · 115 chapters · all 104 exercises · Updated 2026-09-18
Complete Theory Manual255 pages · 56 chapters · Updated 2026-09-18
Models & Workflow Manual85 pages · 9 chapters · Updated 2026-09-18

These are dated reading editions of the public learning content. Interactive studies and account-controlled classroom notes and databases stay online. For current changes, follow the chapter links back to the website.

Current Workbench, reference editions and downloads

Use the online User Guide for current controls, the released model directory for selectable models and compatibility, and the Training Manual for connected exercises. Wider theory references do not mean every formulation is enabled in Workbench.

Dated GUI captures and compiled Web r18 PDF manuals retain their stated scope; they are not a substitute for current hosted Workbench instructions. Find the overview PDF, guides and exercise databases in Your CDS library.

Models / analytical studies

Eight ways to explore further

Connected laminate inputs, focused analytical models, visible assumptions and editable teaching exercises.

These studies appear in Workbench → Models → Structural models and in the exercise collection. Each runs separately from coupled process or progressive analyses. Reference-state results are exploratory; analytical software checks do not establish experimentally validated design allowables.

01 · Open-hole strength

Infinite-width, specially orthotropic tension screening. Point and average stress distances must be calibrated independently for this laminate. Not compression, bearing or a joint allowable.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

σ(r)/σ∞ = 1 + ½q² + 3/2 q⁴ − ½(Kt − 3)(5q⁶ − 7q⁸), q = a/r.

For loading along x, Kt = 1 + √[2(√(Ex/Ey) − νxy) + Ex/Gxy]. The point criterion evaluates stress at a + d₀; the average criterion integrates it from a to a + a₀. Both compare with measured unnotched laminate strength. Their two characteristic lengths need independent calibration. The isotropic limit is Kt = 3.

NASA: notch-strength modelling and characteristic-distance assumptions

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Open-hole strength two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Whitney–Nuismer open-hole tension · Open-hole strength · teaching study

Infinite-width, specially orthotropic tension screening. Point and average stress distances must be calibrated independently for this laminate. Not compression, bearing or a joint allowable.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Hole radius: 3 mm
Unnotched tensile strength: 500 MPa

Measured laminate strength, not fiber strength.

Point stress distance: 1 mm
Average stress distance: 2 mm
Remote tensile stress: 100 MPa
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

02 · Creep & stress relaxation

Linear uniaxial response at the calibration temperature. Reference Ex is the instantaneous modulus. Three Maxwell branches; creep is solved from stress equilibrium, not the reciprocal relaxation modulus. No thermal shifting or nonlinear creep.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

E(t) = E∞ + Σ Eᵢ exp(−t/τᵢ), E∞ = E₀(1 − Σgᵢ).

The laminate reference Ex is E₀. A held-strain experiment gives stress relaxation. For held stress, the solver evolves Maxwell branch stresses and solves equilibrium for strain; creep compliance is not 1/E(t). The calculation compares two time refinements and rejects excessive differences. Three editable branches, one calibration temperature, small uniaxial strain.

Abaqus: time-domain Prony-series viscoelasticity

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Creep & stress relaxation two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Generalized Maxwell · axial Prony · Creep & stress relaxation · teaching study

Linear uniaxial response at the calibration temperature. Reference Ex is the instantaneous modulus. Three Maxwell branches; creep is solved from stress equilibrium, not the reciprocal relaxation modulus. No thermal shifting or nonlinear creep.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Relaxation fraction 1: 0.15 —
Relaxation time 1: 10 s
Relaxation fraction 2: 0.2 —
Relaxation time 2: 100 s
Relaxation fraction 3: 0.1 —
Relaxation time 3: 1000 s
Study duration: 1000 s
Held axial stress: 10 MPa
Held axial strain: 0.001 —
Calibration temperature: 23 °C
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

03 · Analytical bonded joint

Identical equivalent-elastic adherends, long free arms and a thin elastic adhesive. Compare shear-only Volkersen with eccentric single-lap shear and peel. Not a debonding, plasticity or strength calculation.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

Volkersen: τ(x) = (F/b) β cosh(βx) / [2 sinh(βL/2)].

β² = 2Ga/(ta Et) for identical adherends. The companion Goland–Reissner solution adds the eccentric-load moment factor and elastic peel distribution. The shared laminate supplies thickness and Ex, with an equivalent-isotropic beam approximation. Adhesive modulus, Poisson ratio, thickness, width and overlap remain explicit study inputs. Peak elastic stress is not a joint-strength prediction.

University of Washington: Goland–Reissner calculation equations

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Analytical bonded joint two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Volkersen & Goland–Reissner joint · Analytical bonded joint · teaching study

Identical equivalent-elastic adherends, long free arms and a thin elastic adhesive. Compare shear-only Volkersen with eccentric single-lap shear and peel. Not a debonding, plasticity or strength calculation.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Overlap length: 25 mm
Joint width: 25 mm
Adhesive thickness: 0.2 mm
Adhesive modulus: 2000 MPa
Adhesive Poisson ratio: 0.35 —
Joint tensile force: 1000 N
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

04 · LaRC04 failure initiation

NASA LaRC04 linear-shear specialization, evaluated at both faces of every ply under membrane and bending loads. Supplied ply strengths are effective/in-situ values; no automatic thin-ply enhancement. Initiation only, not degradation or nonlinear-shear instability.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

LaRC04 evaluates matrix tension/compression and fiber tension/kinking in their appropriate fracture and misalignment frames.

This release implements the linear-shear specialization of NASA Table 6. CLT recovers stress at both faces of each ply; the kink-frame rotation solves the linear shear equilibrium equation and the fracture-plane search is refined. Supply effective/in-situ strengths explicitly. Identical ply materials share one calibration; mixed-material calibration is rejected. This separate initiation study does not replace or silently extend the progressive-failure solver. Nonlinear-shear instability and delamination are excluded.

Pinho et al., NASA/TM-2005-213530: original LaRC04 equations

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
LaRC04 failure initiation two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
LaRC04 · linear shear · LaRC04 failure initiation · teaching study

NASA LaRC04 linear-shear specialization, evaluated at both faces of every ply under membrane and bending loads. Supplied ply strengths are effective/in-situ values; no automatic thin-ply enhancement. Initiation only, not degradation or nonlinear-shear instability.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Fiber tensile strength: 1500 MPa
Fiber compressive strength: 900 MPa
Matrix tensile strength: 50 MPa
Matrix compressive strength: 200 MPa
Longitudinal shear strength: 75 MPa
Fracture angle: 53 deg
Fracture toughness ratio: 0.35 —
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

05 · Tool-release shape

Free CLT release from prescribed ply-local shrinkage/thermal eigenstrains. Corner spring-in is a separate uniform-strain estimate. Stress-free temperature and effective post-gel shrinkage need calibration. No tool friction, cure kinetics or viscoelastic restraint history.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

[ε₀, κ]ᵀ = ABD⁻¹[N*, M*]ᵀ; Δθ = θ(εparallel − εthrough)/(1 + εthrough).

The first expression computes free flat-laminate response to prescribed ply-local thermal and post-gel shrinkage strains. The second is a separate uniform-strain corner estimate; positive Δθ means spring-in. The plotted free sections use their center tangent as reference, not a clamp. Enter effective post-gel strains, not total resin volumetric shrinkage. Tool friction, contact and viscoelastic cure history are not resolved.

Analytical modelling of cure-induced laminate deformation

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Tool-release shape two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Free-release eigenstrain & spring-in · Tool-release shape · teaching study

Free CLT release from prescribed ply-local shrinkage/thermal eigenstrains. Corner spring-in is a separate uniform-strain estimate. Stress-free temperature and effective post-gel shrinkage need calibration. No tool friction, cure kinetics or viscoelastic restraint history.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Stress-free temperature: 180 °C
Release temperature: 23 °C
Axial CTE: 0 1/K
Transverse CTE: 0.00003 1/K
Through-thickness CTE: 0.00005 1/K
Axial cure shrinkage: 0 —

Signed strain: negative means contraction.

Transverse cure shrinkage: -0.002 —
Through-thickness cure shrinkage: -0.005 —
Corner angle: 90 deg
Shape length: 25 mm
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

06 · Fatigue residual properties

Prescribed power-law retention fitted to constant-amplitude tests at a fixed stress ratio, amplitude and temperature. Stiffness and strength have independent coefficients. S–N life alone cannot calibrate either. Does not modify the saved laminate.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

E(N)/E₀ = 1 − aE(N/Nf)^bE; X(N)/X₀ = 1 − aX(N/Nf)^bX.

This is a prescribed, user-fitted phenomenological retention law. Stiffness and strength use independent loss fractions and exponents. Nf, stress ratio, peak stress and temperature must describe the same constant-amplitude calibration. No extrapolation beyond Nf is allowed. Curves do not automatically modify the saved laminate, and S–N life alone cannot determine degradation coefficients. The reference illustrates why stiffness-degradation data are needed; CDS does not claim to reproduce that NASA fitted model.

NASA: measured stiffness degradation for fatigue prognosis

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Fatigue residual properties two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Calibrated residual-property fatigue · Fatigue residual properties · teaching study

Prescribed power-law retention fitted to constant-amplitude tests at a fixed stress ratio, amplitude and temperature. Stiffness and strength have independent coefficients. S–N life alone cannot calibrate either. Does not modify the saved laminate.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Calibrated fatigue life: 1000000 cycles
Elapsed cycles: 500000 cycles
Stiffness loss at life: 0.3 —
Stiffness exponent: 1.5 —
Strength loss at life: 0.5 —
Strength exponent: 1 —
Initial residual strength: 500 MPa
Calibration stress ratio: 0.1 —
Calibration peak stress: 200 MPa
Calibration temperature: 23 °C
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

07 · Cylinder buckling

Simply supported, thin, specially orthotropic cylinder under uniform axial compression. Discrete Donnell modes; prescribed knockdown factor explores imperfection sensitivity, not a prediction from measured imperfection amplitude. No pressure, torsion, postbuckling or strength pass.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

Nx,cr = [D11 k⁴ + 2(D12 + 2D66)k²l² + D22 l⁴ + k⁴/(R²C)] / k².

Here k = mπ/L, l = n/R and C = a22k⁴ + (2a12 + a66)k²l² + a11l⁴, with a = A⁻¹. The solver searches discrete axial and circumferential modes for a thin, specially orthotropic simply supported cylinder. A governing mode at the search boundary requires refinement. An explicit knockdown factor scales the ideal result; it is not an automatic prediction from measured imperfections. Pressure, torsion, postbuckling and failure interaction are excluded.

NASA: shell buckling and imperfection sensitivity

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Cylinder buckling two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Donnell cylinder · axial buckling · Cylinder buckling · teaching study

Simply supported, thin, specially orthotropic cylinder under uniform axial compression. Discrete Donnell modes; prescribed knockdown factor explores imperfection sensitivity, not a prediction from measured imperfection amplitude. No pressure, torsion, postbuckling or strength pass.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Shell mean radius: 100 mm
Shell length: 500 mm
Axial compression resultant: 100 N/mm
Imperfection knockdown factor: 0.65 —
Mode search limit: 40 —
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

08 · Uncertainty & sensitivity

Seeded independent uniform sampling of shared modulus, ply-thickness and angle offsets. Recomputes laminate ABD for each sample. Bounds are assumptions, not measured distributions. Percentiles and sensitivity are exploratory, not reliability certification.

Model tree location, inputs and result handoff ↗

Equations, calibration and limits

For each seeded sample: vary bounded inputs → rebuild ABD → solve the axial response.

Sampled independent uniform inputs are a common modulus scale, a common thickness scale and a shared ply-angle offset. The output includes strain percentiles and signed Pearson correlations. Repeating the same seed and inputs reproduces the sample set. Zero input ranges recover the deterministic result. Distributions must be justified before drawing reliability conclusions; a small correlation does not rule out nonlinear influence.

NASA: uncertainty modelling in composite analysis

Exercise workflow and model layers
Two-row simulation workflow · Open full-size map ↗
Linked-input preview, not solved results. Gray blocks are not configured.
Uncertainty & sensitivity two-row simulation workflow with connected input blocks, fatigue and optimization
∑ Selected models & submodels

These are the exercise’s linked choices, not solved results. Open a first-layer model to see its submodels and scope.

Kamal–Sourour autocatalytic · Kamal–Sourour Epoxy Cure

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Illustrative model defaults — replace with characterized resin kinetics

∑ Theory & assumptions
CHILE (degree of cure) · CHILE cure-dependent modulus

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Cure-dependent modulus does not automatically scale strength allowables.

Calibration & applicability

CHILE(α), section 2.4 of Materials 2019, 12, 259. Example parameters, not measured EP180 data. Fixed Poisson ratio; no viscoelastic relaxation or Tg softening. Incremental elastic stress integration at saved process intervals: check time-step convergence. Strength allowables are independent measured inputs, not scaled with modulus.

∑ Theory & assumptions
Temperature-dependent tabular · Temperature-dependent Thermal

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties. Micro uses the 23 °C reference; Process evaluates the same table at local temperature, without extrapolation.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
1D Fickian diffusion · Layered Fickian Diffusion

Reusable material model. It contributes only when assigned to a material used by this simulation; separate model records can supply independent properties.

Calibration & applicability

Check source data, applicable environment and validity limits in the model record; saved defaults are not experimental validation.

∑ Theory & assumptions
Halpin–Tsai · T700 / EP180 UD

One compatible homogenization model per Micro recipe. Separate recipes compare models; their predictions are not blended.

∑ Theory & assumptions
Seeded laminate uncertainty · Uncertainty & sensitivity · teaching study

Seeded independent uniform sampling of shared modulus, ply-thickness and angle offsets. Recomputes laminate ABD for each sample. Bounds are assumptions, not measured distributions. Percentiles and sensitivity are exploratory, not reliability certification.

Linked laminate reference state

Ply stiffness, thickness and orientation come from the linked laminate. Other thermal or structural analyses must be run separately.

Calibration & study controls

Teaching example

Sample count: 200 —
Random seed: 2026 —
Modulus half-range: 0.1 —
Thickness half-range: 0.05 —
Angle half-range: 3 deg
Axial resultant: 100 N/mm
∑ Theory & assumptions
Data travelling between blocks

MicroLaminates
Predicted ply stiffness, strength, density and expansion properties.

MaterialsMicro
Constituent stiffness, strength, density and thermal / moisture properties.

ModelsMaterials
Model choices and calibrated parameters.

MechanicalSimulation
SIMULATION selects this case and its analysis model; the case owns its applicable cycle and input references.

LaminatesMechanical
Ply angles and thicknesses, stiffness, mass and ply properties.

SimulationOptimization
Linked inputs and current-property response for candidate evaluation.

Open teaching exercise in Workbench ↗

Verification before interpretation

Reference checks cover isotropic notch concentration, exact one-branch creep, joint load transfer, pure-load LaRC04 initiation, zero-curvature free expansion, fatigue-retention endpoints, classical isotropic shell buckling and seeded deterministic sampling. Check the scope of each model and repeat sensitivity/convergence studies for your actual inputs. A completed calculation is not an overall design pass.

Workbench availability: released models, inputs and compatible study paths. The wider theory library includes reference formulations not available in every Workbench solve.